Development system
We offer products that are pleasing to our customers. By consistently implementation from design, development, design shape suggestion, prototype to mass production, objective at the reduction in costs. We will push forward manufacturing reform with the goal of establishing aluminum processing technology and make new material processing technology development, we will actively conduct benchmark with competitors and aim for industry top.
Engineering Department procedure
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01
- NVC Research Laboratory
(New Century Value Creation)
An In-house Specialist Department by applying new method for exploring the next generation on skills manufacturing and product development.
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02
- Prototype
- We propose the design shape to customers at the trial manufacture stage as well as the prototypes production.
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03
- Engineering Machinery
- We promotes the in-house manufacture of pioneering high-precision metal molds and equipment. It also strives to accumulate in-house knowledge and work towards the reduction of costs.
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04
- China Die & Mold Business
- China`s branch office compiling relevant knowledge of the Hisada Group and designs equipment and metal molds within the group. This enables the department to provide competitive equipment metal molds by manufacturing them at the China bases.
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05
- Production engineering
- Eliminate mass production loss from production preparation by early woven of defects at mass production site.
Research / Prototype
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- In-house production of automation equipment
- In automatic line, we consistently implement from concept to design and production, and adopt simulation software which is important in design.
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- Trial Research
- For MIG Welding, to produce good products various sensors are used to sustain a good quality condition.
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- Reverse Engineer
- Reverse Engineering is deduce design features from products for deconstructed to extract knowledge from the object with highly accuracy copy design.
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- 3D Design
- Access on 3D CAD software to precisely visualize concept on product analysis and facilities mold design.
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- Press forming simulation
- By CAE analysis, we are trying to prevent problems such as warping before arrangements and incorporating countermeasures into drawings.
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- 3 Dimensional Coordinate Measuring Machine
- Measurement of products and Molds, not only guarantee the quality but also apply for root cause analysis.
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- 3D scanner
- Non-contact measurement is carried out to verify whether there are any problems with the overall accuracy of the product.
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- Material Measuring Instrument
- Apply Autograph or HV hardness meter to meet requirement of quality assurance.
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- Microscope
- We observe the surface of the mold in the micro world and conduct various analyses.
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- Prototype Roll Machine
- Fully equipped on prototype line, included on prototype of high-tensile material, pre-notch and camber bending which can be well processed with roll-in line.
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- Prototype of MIG Welding Machine
- High repetition accuracy in prototype handling on MIG Welding Machine with automatic 2-axis positioner and 6-axis robot automatic.
Mold・Production
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- M/C Engineering
- Reverse Engineering is deduce design features from products for deconstructed to extract knowledge from the object with highly accuracy copy design.
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- W/C Engineering
- Quality Assurance of micron range by wire cutting process.
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- China (Tianjin)
- Our Mold Division established in China, majority molds supplied to Hisada Group.